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Data Bus Components
A complete system of interconnection hardware for MIL-STD-1553B networks.
Based on unique material technologies, the Tyco Electronics family of data bus components offers innovative solutions to today's aerospace data bus applications. Raychem Brand Data Bus components include: * A wide selection of couplers such as micros, boxes, flat-packs, and ultra light weight versions * Data bus cables * Triax connectors and contacts with strain relief * One-piece triaxial contacts for MIL-C-38999 connectors * Bus and stub terminators * Low outgassing components for use in space * Cable identification sleeves * Harness design software - HarnWare * Flexible cable splices Used in MIL-STD-1553B multiplexing applications, coupled with proven field experience, the Raychem Data Bus system provides high packaging density, weight savings, design flexibility, and high performance to 150 degree C and beyond. Custom harnesses built to your drawing specifications are also available. Pretested, factory-built harnesses provide quick, easy installation and eliminate unnecessary splices and connectors, reducing cost and increasing network reliability.
Tyco Electronics also supplies complete data bus harness in accordance with customer drawings. Using factorybuilt harnesses eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks.
Data Bus Components
Connectorized System
Spliced or In Line Components
Dematable Bus Terminator Threaded and Bayonet, Sealed, 1000hr Salt Spray Resistant, D-621-04XX (Ref USAF 8912009)
Raychem Data Bus Cables 10612 24AWG Single Shield (Ref USAF 8421526) 10613 24AWG Double Shield (Ref USAF 8421527) 24AWG EMP Hardened 10614 (Ref USAF 8421528)
Spliced in Lightweight Bus Terminator, Sealed, D-500-0463-XXX
BUS
STUB
BUS
BUS CONTROLLER
Spliced-in, Lightweight Bus Coupler, 1- or 2-Stub, Sealed, D-500-04XX (Ref USAF 8912026)
Box Coupler with D-621 Discrete Connector, 1- to 8-Stub, Sealed, 1000hr Salt Spray Resistant, D-500-0255-5XX-X (Ref USAF 8912007, 8912008) SolderShield Splice with MiniSeal Crimp or SolderShield Splice With In-Line Splice Kit, Sealed, D-150-0708-X (Ref USAF 8340708)
R/T
DK-621-04XX-X Discrete Connectors Threaded and Bayonet, Sealed, 1000hr Salt Spray Resistant (Ref USAF 8340709, 8340711)
R/T
Spliced-in, Flat-Pack Bus Coupler D-500-F4XX-X
MIL-DTL-38999 Size 8 Cavity Triaxial Contacts D-602-1108/1109, D-602-1112/1113 (Ref USAF 8340712, 8340713) DK-602-0156/0157, DK-602-0169/0170 (Ref USAF 8912019, 8912010)
R/T
Spliced-in, Lightweight Bus Coupler, 3- or 4- Stub, Sealed, D-500-04XX Dematable Stub Terminator D-621-04XX, Threaded and Bayonet, Sealed, 1000hr Salt Spray Resistance (Ref USAF 8421525, 8912010)
R/T
Box Coupler with Dematable Bus Terminator D-500-0255-XXX Spliced-in, Coupler with Internal Terminator, Sealed, D-500-04XX
Microcouplers
Compact, in-line, splice-terminated data bus microcouplers, feature lightweight design that meet the MIL-STD-1553B requirements for hardware configuration and performance. The low-profile configuration enables avionics system designers to plan for optimum coupler locations. Tyco Electronics data bus microcouplers are qualified to Raychem Specification D-6020, European Specification EN-3567, and are specified in the Air Force drawings listed in 8340707. Standard products are supplied with Raychem SPEC 55 data bus cables, including EMP-hardened versions. All of these products are available assembled with other components into a complete data bus harness without splices.
The Raychem data bus microcoupler features:
* Environmental sealing * No connectors * Very small size, light weight * * * * * * * * *
- 1 stub: 10 g (max.) - 2 stub: 15 g (max.) (Lighter weight versions are available) In-line profile to enable wire bundle mounting 360 continuous low-impedance cable shield terminations Reliable solder termination of all components Potted circuit elements for maximum durability and in-use reliability Ease of installation Altitude immersion resistance Optional eyelet configurations for bulkhead mounting MTBF > 1,000,000 hours. 150C temperature rating
Data Bus Components
D-500-04 X X- X- YYY - ZZZ Standard Cable Length 012 = 12 in (1 ft) 078 = 78 in (6.5 ft) 079 = 79 in (2 m) 120 = 120 in (10 ft) 236 = 236 in (6 m) 240 = 240 in (20 ft) 360 = 360 in (30 ft) Cable Type 612 = 10612 24 AWG single optimized shield 613 = 10613 24 AWG double optimized shield 614 = 10614 24 AWG EMP hardened Number of Stubs 1 or 2 Design 5 = Without internal terminator 6 = Same as 5 but with reverse bus 7 = With internal terminator 8 = Same as 7 but with reverse bus Boot 5 = Without mounting eyelet 6 = With mounting eyelet
Microcoupler Part Numbering System
In-Line Microcouplers: One- and Two Stub
Single Stub Double Stub
D-500-0455-1-YYY-ZZZ
D-500-0455-2-YYY-ZZZ
D-500-0465-1-YYY-ZZZ
D-500-0465-2-YYY-ZZZ
D-500-0456-1-YYY-ZZZ
D-500-0456-2-YYY-ZZZ
D-500-0466-1-YYY-ZZZ
D-500-0466-2-YYY-ZZZ
D-500-0457-1-YYY-ZZZ
D-500-0457-2-YYY-ZZZ
D-500-0467-1-YYY-ZZZ
D-500-0467-2-YYY-ZZZ
D-500-0458-1-YYY-ZZZ
D-500-0458-2-YYY-ZZZ
D-500-0468-1-YYY-ZZZ
D-500-0468-2-YYY-ZZZ
Note: 1. Bus cable 2. Stub cable
Ultra Lightweight In-Line M i c r o c o u p l e r s 1- t h r o u g h 6- S t u b
Applications Building on over 20 years of experience and continuous improvement in data bus, including pioneering in-line microcouplers, Tyco Electronics introduces a new family of ultra light- weight in-line Raychem Microcouplers, available in 1- through 6-stub configurations. These couplers offer the same high performance and reliability as Raychem current microcouplers, but their weight is further reduced. They are available in configurations up to 6-stub. There is no option with a mounting eyelet. Combined with Raychem 24 AWG data bus cables, these ultra light couplers allow designers to significantly reduce weight. An unfilled flat braid cable is available for additional weight savings. They are also available assembled with other customer specified components into a complete factory-built and tested data bus harness.
Specifications/approvals
Series D-500-L4xx Military MIL-STD-1553B Raychem D-6020 (same as current microcouplers)
Ultra Lightweight In-Line M i c r o c o u p l e r s 1- t h r o u g h 6- S t u b
Lightweight In-Line Couplers Part Numbering System
D-500-L4 5 W -X -YYY -ZZZ Cable Length 012 = 12 in 079 = 79 in 078 = 78 in 120 = 120 in
236 = 236 in 240 = 240 in 360 = 360 in
Cable Type 612 = 10612 (24 AWG single optimized shield) 613 = 10613 (24 AWG double optimized shield) 614 = 10614 (24 AWG EMP hardened) H06 = 7724H0664 (24 AWG flat shield, unfilled) Lightest cable Number of Stubs 1, 2, 3, 4, 5 or 6 Design 5 = Without internal terminator 7 = With internal terminator Style 5 = Without eyelet
Ultra Lightweight In-Line M i c r o c o u p l e r s 1- t h r o u g h 6 - S t u b
Product Selection D-500-L455-X-YYY-ZZZ
End View Left Side 1 stub 2 stub End View Right Side
D-500-L456-X-YYY-ZZZ
End View Left Side 1 stub 2 stub End View Right Side
3 stub
3 stub
4 stub
4 stub
5 stub
5 stub
6 stub
6 stub
D-500-L457-X-YYY-ZZZ
End View Left Side 1 stub 2 stub End View Right Side
D-500-L458-X-YYY-ZZZ
End View Left Side 1 stub 2 stub End View Right Side
3 stub
3 stub
4 stub
4 stub
5 stub
5 stub
6 stub
6 stub
D a t a B u s B o x C o u p l e r s , 1- t o 8 - s t u b
Raychem brand data bus box couplers provide lightweight, robust coupler modules with connector versatility. Up to eight stub connectors can be arrayed on the "face" of the box coupler. The bus connectors can also be on the "face" or on the "side" of the box. Designed with Raychem brand D-621 series corrosion-resistant threaded or bayonet-type connectors. Box couplers are qualified to Raychem Specification D-6021. Customized data bus box couplers are available upon request.
Data Bus Box Couplers
Coupler Type Face - 1 Stub Face - 2 Stub Face - 3 Stub Face - 4 Stub Face - 5 Stub Face - 6 Stub Face - 7 Stub Face - 8 Stub Side - 1 Stub Side - 2 Stub Side - 3 Stub Side - 4 Stub Side - 5 Stub Side - 6 Stub Side - 7 Stub Side - 8 Stub Threaded D-500-0255-511-1 D-500-0255-521-1 D-500-0255-531-1 D-500-0255-541-1 D-500-0255-551-1 D-500-0255-561-1 D-500-0255-571-1 D-500-0255-581-1 D-500-0255-512-1 D-500-0255-522-1 D-500-0255-532-1 D-500-0255-542-1 D-500-0255-552-1 D-500-0255-562-1 D-500-0255-572-1 D-500-0255-582-1 Part No. Bayonet A* Bayonet B* D-500-0255-513-1 D-500-0255-515-1 D-500-0255-523-1 D-500-0255-525-1 D-500-0255-533-1 D-500-0255-535-1 D-500-0255-543-1 D-500-0255-545-1 D-500-0255-553-1 D-500-0255-555-1 D-500-0255-563-1 D-500-0255-565-1 D-500-0255-575-1 D-500-0255-573-1 D-500-0255-583-1 D-500-0255-585-1 D-500-0255-513-2 D-500-0255-523-2 D-500-0255-533-2 D-500-0255-543-2 D-500-0255-553-2 D-500-0255-563-2 D-500-0255-573-2 D-500-0255-583-2 D-500-0255-515-2 D-500-0255-525-2 D-500-0255-535-2 D-500-0255-545-2 D-500-0255-555-2 D-500-0255-565-2 D-500-0255-575-2 D-500-0255-585-2 Bayonet C* D-500-0255-517-1 D-500-0255-527-1 D-500-0255-537-1 D-500-0255-547-1 D-500-0255-557-1 D-500-0255-567-1 D-500-0255-577-1 D-500-0255-587-1 D-500-0255-517-2 D-500-0255-527-2 D-500-0255-537-2 D-500-0255-547-2 D-500-0255-557-2 D-500-0255-567-2 D-500-0255-577-2 D-500-0255-587-2
*The bayonet polarization listed is for the bus connector. All stub connectors are Bayonet D polarization. Polarizations are depicted as follows (jack view):
1=A 2=B 3=C 4=D
Data Bus Cables
SPEC 55 data bus cables meet or exceed the performance requirements of MIL-STD-1553B. SPEC 55 insulation is a high-temperature, radiationcross-linked, modified ETFE material that can be used in wire constructions rated up to 200C. This insulation is qualified to MIL-W-22759/32-/35 and 41-/46. The cables are:
* Lightweight * Highly flexible * Flame-resistant * Chemical-resistant to all known aircraft fluids * Solder-iron-resistant
Made with optimized shielding providing three standard levels of defined EMI/EMP protection. Other shielding options and cable constructions are available.
Data Bus Discrete Connectors
Raychem Brand D-621 and DK-621 series connectors are designed specifically for MIL-STD-1553B data bus applications. In addition to utilizing Tyco Electronics heat-shrink technology, the D-621 and DK-621 series connectors also feature:
* * * * * * * * * * * * * * *
Compliance to MIL-STD-1553B hardware requirements Light weight Removable pin or socket contacts Termination with Raychem MILSPEC and MIL-STD-1553B data bus cables, including EMP-hardened versions Continuous 360 shield coverage Rugged constructions Termination time of 1 to 2 minutes Inspectable solder terminations Low-skill assembly Reworkable and repairable terminations Strain relief built into the design Low voltage drop and high reliability due to precisely controlled solder terminations Threaded coupling, with safety wire holes and bayonet coupling styles Low total installed cost 1000-hour salt spray resistance
Connector Kit Part Numbering System
Connector Kit Part Numbering System
DK-621-04 XX-XX Contact (supplied in DK-621 kits only) P = Pin S = Socket Polarization (bayonet styles only) (jack view)
1=A 2=B 3=C 4=D
Basic Connector Configurations Threaded styles 11 = Plug 12 = Jack Bayonet styles 33 = Plug, A polarization 34 = Jack, A polarization 35 = Plug, B polarization 36 = Jack, B polarization 37 = Plug, C polarization 38 = Jack, C polarization 39 = Plug, D polarization 40 = Jack, D polarization D-621 connector, kitted with accessories
Example: DK-621-0434-1P = D-621 connector, kitted with accessories, jack bayonet style with A polarization and pin contact.
Tr i a x i a l C o n n e c t o r s for 1553B Data Bus Cable
Data Bus Discrete Connectors & Terminator Mating Guide
Panel Thickness Connector Contact Connector Reference Connector Mate with 77 Ohm bus 3K Ohm stub Terminator Terminator
Bayonet Connectors
Polarity A Plug Plug Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket DK-621-0433-1P DK-621-0433-1S DK-621-0434-1P DK-621-0434-1S DK-621-0550-1P DK-621-0550-1S DK-621-0434-1S DK-621-0434-1P DK-621-0433-1S DK-621-0433-1P DK-621-0433-1S DK-621-0433-1P D -621-0461(-L) D -621-0477(-L) D -621-0469(-L) D -621-0453(-L) D -621-0469(-L) D -621-0453(-L) D-621-0465(-L) D-621-0481(-L) D-621-0473(-L) D-621-0457(-L) D-621-0473(-L) D-621-0457(-L)
Standard 2.4mm max Long reach 12.5mm max Polarity B Polarity B Standard 2.4mm max Long reach 12.5mm max Polarity C
Plug Plug Jack Jack Jack Jack
Pin Socket Pin Socket Pin Socket
DK-621-0435-2P DK-621-0435-2S DK-621-0436-2P DK-621-0436-2S DK-621-0448-2P DK-621-0448-2S
DK-621-0436-2S DK-621-0436-2P DK-621-0435-2S DK-621-0435-2P DK-621-0435-2S DK-621-0435-2P
D -621-0462(-L) D -621-0478(-L) D -621-0470(-L) D -621-0454(-L) D -621-0470(-L) D -621-0454(-L)
D-621-0474(-L) D-621-0458(-L) D-621-0474(-L) D-621-0458(-L) D-621-0467(-L) D-621-0483(-L)
Standard 2.4mm max Long reach 12.5mm max Polarity D
Plug Plug Jack Jack Jack Jack
Pin Socket Pin Socket Pin Socket
DK-621-0437-3P DK-621-0437-3S DK-621-0438-3P DK-621-0438-3S DK-621-0446-3P DK-621-0446-3S
DK-621-0438-3S DK-621-0438-3P DK-621-0437-3S DK-621-0437-3P DK-621-0437-3S DK-621-0437-3P
D -621-0463(-L) D -621-0479(-L) D -621-0471(-L) D -621-0455(-L) D -621-0471(-L) D -621-0455(-L)
D-621-0467(-L) D-621-0483(-L) D-621-0475(-L) D-621-0459(-L) D-621-0475(-L) D-621-0459(-L)
Standard 2.4mm max Long reach 12.5mm max Polarity E
Plug Plug Jack Jack Jack Jack
Pin Socket Pin Socket Pin Socket
DK-621-0439-4P DK-621-0439-4S DK-621-0440-4P DK-621-0440-4S DK-621-0551-4P DK-621-0551-4S
DK-621-0440-4S DK-621-0440-4P DK-621-0439-4S DK-621-0439-4P DK-621-0439-4S DK-621-0439-4P
D -621-0464(-L) D -621-0480(-L) D -621-0472(-L) D -621-0456(-L) D -621-0472(-L) D -621-0456(-L)
D-621-0468(-L) D-621-0484(-L) D-621-0476(-L) D-621-0460(-L) D-621-0476(-L) D-621-0460(-L)
Threaded Connectors
Plug Plug Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket DK-621-0411-P DK-621-0411-S DK-621-0412-P DK-621-0412-S DK-621-0412-P DK-621-0412-S DK-621-0412-S DK-621-0412-P DK-621-0411-S DK-621-0411-P DK-621-0411-S DK-621-0411-P D -621-0406(-L) D -621-0418(-L) D -621-0415(-L) D -621-0413(-L) D -621-0415(-L) D -621-0413(-L) D-621-0424(-L) D-621-0423(-L) D-621-0407(-L) D-621-0417(-L) D-621-0407(-L) D-621-0417(-L)
Standard 2.4mm max Long reach 12.5mm max
Tr i a x i a l C o n n e c t o r s a n d Te r m i n a t o r s to European NORME EN3716 for 1553B Data Bus Cable
Triaxial Connectors
Panel Thickness Connector Plug Plug Plug Plug Jack Jack Jack Jack Jack Jack Jack Jack Contact Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Connector Reference DK-3716-F101-TP DK-3716-F101-TS DK-3716-F201-TP DK-3716-F201-TS DK-3716-E102-TP DK-3716-E102-TS DK-3716-E202-TP DK-3716-E202-TS DK-3716-E112-TP DK-3716-E112-TS DK-3716-E212-TP DK-3716-E212-TS Connector DK-621-E102-TS DK-621-E102-TP DK-621-E202-TS DK-621-E202-TP DK-621-F101-TS DK-621-F101-TP DK-621-F201-TS DK-621-F201-TP DK-621-F101-TS DK-621-F101-TP DK-621-F201-TS DK-621-F201-TP Mate with 77 Ohm bus 3K Ohm stub Terminator Terminator D -621-E077-S D-621-E03K-S D -621-E077-P D-621-E03K-P D -621-E077-S D-621-E03K-S D -621-E077-P D-621-E03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P
Standard 2.4mm max
Long reach 12.5mm max
Terminators
Panel Thickness Connector Plug Plug Jack Jack Plug Plug Jack Jack Contact Pin Socket Pin Socket Pin Socket Pin Socket Terminator Reference DK-3716-F077-P DK-3716-F077-S DK-3716-F077-P DK-3716-F077-S DK-3716-E03K-P DK-3716-E03K-S DK-3716-E03K-P DK-3716-E03K-S Standard Connector D K-3716-E#02-TS D K-3716-E#02-TP D K-3716-E#01-TS D K-3716-E#01-TP D K-3716-E#02-TS D K-3716-E#02-TP D K-3716-E#01-TS D K-3716-E#01-TP Mate with Long Reach Connector DK-3716-E#12K-TS DK-3716-E#12K-TP
77 Ohm bus terminator 3K Ohm stub terminator
DK-3716-E#12K-TS DK-3716-E#12K-TP
M I L - D T L - 3 8 9 9 9 - Ty p e Tr i a x i a l C o n t a c t s for Data Bus Applications
Now, both high-density packaging and full shield coverage are available with a simple, quick and reliable termination system. AWG24 twisted-pair data bus cables are terminated to triaxial SolderTacts contacts, which fit size 8 cavities of MIL-DTL-38999, Series I, III, or IV connectors. Raychem brand triaxial 38999-type data bus contacts deliver the signals with:
* One-step termination * Termination time of 1 to 2 minutes * No needed special termination tools * No requirements for special skills * Reworkable and repairable terminations * Strain relief that is built into the design * Continuous 360 shield coverage * Triaxial mating face for least susceptibility to
damage
* Rugged construction * Inspectable solder terminations * Low voltage drop and high reliability due to
precisely controlled solder termination. Raychem size 8 triaxial data bus contacts for MIL-DTL-38999 connectors have interfaces that comply with MIL-C-39029/90 and /91 to provide intermatability with crimp contacts. These contacts provide a fast and convenient method of implementing MIL-STD-1553B connections in MIL-STD-1760 applications.
M I L - D T L - 3 8 9 9 9 - Ty p e Tr i a x i a l C o n t a c t s for Data Bus Applications
Specifications/Approval
Series Size 8 Raychem D-6002
Product Selection
Cable Type 10612 10613 10614 Pin DK-602-0156-N-1 DK-602-0156-N-2 DK-602-0156-N-3 Socket DK-602-0157-N-1 DK-602-0157-N-2 DK-602-0157-N-3
Data Bus Accessories
Tyco Electronics manufactures all the Raychem products needed to build a MIL-STD-1553B data bus network. In addition to the main components the following accessory components that may be necessary to complete a data bus system are also available:
* * * *
Bus and stub terminators spliced-in and connectorized (D-621 series) Cable splice kits EMI/environment-resistant connector caps Braid terminators and strain relief tubing for rework applications
Data Bus Accessories
D-621 D-621Plug plug
Splice-in
Spliced-in
D-621 jack
D-621 Jack
Bus and Stub Terminators
Spliced-in 77-ohm 10612 cable 77-ohm 10613 cable 77-ohm 10614 cable 77-ohm 7724E2664 cable D-621 Series--Plug 77-ohm pin contact 77-ohm socket contact 3000-ohm pin contact 3000-ohm socket contact D-621 Series--Jack 77-ohm pin contact 77-ohm socket contact 3000-ohm pin contact 3000-ohm socket contact D-621 Series--L 12-inch Cable D-500-0463-612 D-500-0463-613 D-500-0463-614 D-500-0463-E26 Threaded D-621-0413 D-621-0415 D-621-0417 D-621-0407 Threaded D-621-0418 D-621-0406 D-621-0423 D-621-0424 Lanyard 7" Bayonet A D-621-0453 D-621-0469 D-621-0457 D-621-0473 Bayonet A D-621-0477 D-621-0461 D-621-0481 D-621-0465 -- Bayonet B D-621-0454 D-621-0470 D-621-0458 D-621-0474 Bayonet B D-621-0478 D-621-0462 D-621-0482 D-621-0466 -- Bayonet C D-621-0455 D-621-0471 D-621-0459 D-621-0475 Bayonet C D-621-0479 D-621-0463 D-621-0483 D-621-0467 -- Bayonet D D-621-0456 D-621-0472 D-621-0476 D-621-0460 Bayonet D D-621-0480 D-621-0464 D-621-0484 D-621-0468 --
Connector Caps
D-621 Series Plug cap for jack connector Supplied with 7" Lanyard Threaded D-600-0083 Bayonet A D-600-0068 Bayonet B D-600-0068 Bayonet C D-600-0068 Bayonet D D-600-0065
Cable Splice Kits
Cables All data bus cables Flexible Crimp D-150-0708-5
support services
Ty c o E l e c t r o n i c s Authorized Distributors
To locate a Tyco Electronics Authorized Distributor near you, visit: , http://www.tycoelectronics.com and select "Find a Distributor" or call Customer Service as listed below.
Te c h n i c a l S u p p o r t
USA: 1-800-522-6752 * Canada: 1-905-470-4425 * Mexico: 01-800-733-8926 * Central America: 52-55-5-729-0425 * South America: 55-11-3611-1514 * Other Latin/South American Countries: 57-1-240-9396
Our Technical Support Specialists provide information on distributor locations, drawing/prints, application/product specifications, PCB layouts, technical information, plating, electrical characteristics, dimensions, value added capabilities, and 3D modeling/simulation.
Customer Service
USA: 1-800-522-6752 * Canada: 1-905-475-6222 * Mexico: 01-800-733-8926 * Central America: 52-55-5-729-0431 * South America: 55-11-3611-1311 * Other Latin/South American Countries: 57-1-240-9396
Receive price and delivery information immediately. You can also place new orders, change or expedite existing orders, and request product samples and literature through the Customer Service Department.
HARNWARE, RAYCHEM, SPEC 55, SOLDERTACTS and TYCO are trademarks. herein may be trademarks of their respective owners.
Other products, logos, and Company names mentioned 1773030-5M-FP-5/04

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